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ROBOTIK UND MECHATRONIK

Inspiring Guest Lecture by FANUC Germany

December 2nd, 2025 | by

We had the great pleasure of welcoming Frank Schwabe from FANUC Europe – Technical Center RO for an exciting guest lecture in our Robotic Systems course. Mr. Schwabe provided our students with an engaging introduction to industrial robotics, presenting FANUC’s technologies, product portfolio, and real-world applications in automation. The students were highly motivated, asked many insightful questions, and gained valuable perspectives on how modern robotics shapes today’s manufacturing environments. A big thank you to Mr. Schwabe and FANUC for their support and for inspiring the next generation of engineers!

Optimal Control to Suppress Vibrations

September 5th, 2025 | by

Optimalsteuerung zur Schwingungsunterdrückung

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In pick-and-place tasks, which are often implemented with delta robots in industrial practice, short cycle times are desired. These lead to high accelerations of the robot and thus to high inertial forces, which cause the frame to vibrate. The frame vibrations reduce the performance and positioning accuracy of the robot and lead to material fatigue. To reduce frame vibrations, we have developed an optimal control approach that calculates vibration-reducing trajectories. To reduce vibrations, the free frame vibration is suppressed at the end of the trajectory. The chosen approach optimizes the trajectory holistically, i.e., both the geometric path and the motion law along the path are optimized. The optimization uses a multibody simulation model that was constructed with the aid of experimental system identification. Application- and robot-specific boundary conditions can be taken into account in the calculation of vibration-reducing trajectories.

contact:
Nils Brückmann 
Christian Mirz 

Preprint of the corresponding paper can be found here.
Further information on the Delta robot can be found here

Topologically optimized flexible 3D gripper

June 5th, 2025 | by

How can objects be gripped safely and gently at the same time – without any traditional joints?

With this 3D-printed prototype, we demonstrate how topological optimization and compliant mechanisms together open up new paths in robotic gripping.
The design is based on flexible structures that can be strongly deformed through targeted geometry adjustment – ideal for adapting to spherical objects, for example.

Objective:
– Maximization of the contact surfaces
– Even distribution of forces
– Reduction of damage to the object

Thanks to additive manufacturing and computer-aided design, complex, high-performance structures could be implemented that would be almost impossible to realize using conventional methods.

Contact person:
Estefania Hermoza Llanos

 

IIDEA at the daaap annual meeting 2025 in Koblenz

April 14th, 2025 | by

In March, we were able to take part in this year’s annual meeting at the Rhein-Mosel-Werkstätten in Koblenz as an exhibitor and network member of daaap.

A special highlight: The event was opened by Ms Schall, Minister for Labour, Social Affairs, Transformation and Digitization in Rhineland-Palatinate, among others. She took the time to get to know the IIDEA project and was even able to try out our model workplace for herself.

We are delighted with the interest shown in our project by the participating workshops. The direct exchange, valuable discussions and new contacts show that The vision of inclusive digitalization is shared and carried forward.

Contact person:
Mathias Hüsing

Bronze at the German Championship in Robot System Integration

April 14th, 2025 | by

Congratulations to Esteban and Gregory – they took 3rd place at this year’s championship at FANUC in Neuhausen and thus won bronze!

The task: a challenging battery assembly that had to be completed in just three days. The standard was particularly high this year and for the first time eight teams took part.

We are very proud of our two talents! Many thanks to Sophie Charlotte for making this participation possible!

Contact person:
Sophie Charlotte Keunecke

 

FunkDAF: Multidimensional additive manufacturing

March 5th, 2025 | by

At the IGMR, we are working on the next generation of additive manufacturing as part of the DFG-funded FunkDAF research project together with the MSE and VCI institutes: layerless, multidimensional material deposition.

🔹 What does that mean?
Multiaxial additive manufacturing with a robot-guided print bed allows us to deposit material along specific stress paths. This leads to improved material utilization and reduces the disadvantages of layer-by-layer construction.

🔹 Our challenges:
– Precise robot guidance along the print paths
– Synchronization of extruder and robot movement
– Constant printing speed for maximum quality

The print paths are generated on the VCI from FEM stress data – resulting in mechanically optimized structures. 💡

Contact person:
Mark Witte – witte@igmr.rwth-aachen.de

 

Project Launch: AuBa@C – Automation of Battery Disassembly

March 4th, 2025 | by

We kicked-off our new project “AuBa@C – Automation of Battery Disassembly using Advanced Hardware and Software for Battery Recycling” together with cylib. Here at IGMR, we conduct research into automated disassembly using robots. In the project together with cylib, we can transfer our expertise from projects such as Bots2ReC, SHEREC or di.monta to the disassembly of EV batteries.

We are excited to collaborate with cylib (Dr. Stefan-Octavian Bezrucav (Head of Pre-Processing and Robotics Expert) and Sara Ognjanovic (Project Manager for Automation in Battery Discharge and Disassembly).)

This project is supported by the “KUER.NRW | Grüne Gründungen Nordrhein-Westfalen” funding initiative, under the framework of the European Regional Development Fund (EFRE/JTF NRW 2021-2027), coordinated by the Ministry for the Environment, Nature Conservation, and Transport of North Rhine-Westphalia and the Projektträger Jülich (PtJ).

contact:
Stefan Groß

project website:
AuBa@C

Successful contribution at the “Doors & Closures in Car Body Engineering 2024!

November 28th, 2024 | by

Prof. Hüsing gave a presentation on “Efficient Kinematics Development for Door and Closure Systems”. In addition, the 160 conference participants were able to see for themselves the efficient design of motion devices using the “Mechanism Developer” (MechDev) program.
To thank Prof. Hüsing for his presentation, a tree was planted on behalf of the conference organizer Automotive Circle.

contact:
Mathias Hüsing

Innovations in textile technology: The DFG project SonicFibre

November 21st, 2024 | by

As part of our joint project at the Institute of Applied Mechanics (IAM) and @Institute of Textile Technology (ITA), we are working on an exciting development: the production of nonwovens with optimized efficiency.
💡 The challenge: During needling, a central process step, the fibers are entangled by mechanical movement in order to produce a stable nonwoven from a loose fiber bundle. This creates high frictional forces – a problem that leads to wear on the machine parts.
🔊 Our solution: We optimize the friction between the fibres through the targeted excitation of high-frequency vibrations in the ultrasonic range. Our focus is on stimulating a perforated plate in the ultrasonic range in such a way that a suitable vibration pattern is generated – and thus making the process more efficient and gentle.

You can find more information about the project here.

contact:
Johanens Bolk

Automated robotic dismantling/disassembly – screw detection and removal for electric vehicle recycling

November 7th, 2024 | by

Fully automatic disassembly with precision!

Our new robotic system is revolutionizing the disassembly of electric car batteries. Using the Neura Lara 8 robot and the latest image processing technologies, we recognize screws fully automatically and position the robot precisely to remove them safely.

Thanks to the integration of YOLOv8 and Intel RealSense depth cameras, the system can locate screws in real time and position them optimally on its own. No manual intervention necessary – the system works completely autonomously!

Our goal: to make the recycling process safer, faster and more efficient. Fewer risks for workers and maximizing the recovery of raw materials at the same time. This is the future of the circular economy!

You can find more information about #dimonta here.

contact:
Markus Schmitz
Daniel Gossen